I’m a Finite element analyst at Eaton. I perform Finite element analysis on different flagship products, not limited to differential cases, clutch, fuel valves, etc. My expertise includes linear and non-linear FEA, polymer modeling, Ansys Automation, Excel VBA, etc.
I have worked as a Research Scholar working to develop reliable sensor-driven solutions for temperature measurement and structural health monitoring for application in process control and manufacturing industries. My expertise includes Finite Element modeling, Mechanical Design, Programming, Data analysis, and interpretation.
Grade: 9.2 CGPA
MS Machine Design
2022
Institute: OPJIT Raigarh
Grade: 8.69 CPI
B.E. Mechanical Engineering
2017
HSC 12th - 89.6%
2013
SSC 10th - 9.8 CGPA
2011
Supervisor: Prof. Krishnan Balasubramaniam, IIT Madras
Supervisor: Prof. Mahesh Bhiwapurkar, OPJIT (CSVTU)
Supervisor: Prof. Krishnan Balasubramaniam, Professor, IIT Madras
- Designed a metal plate for housing waveguide and made calibration curve for sensors
- Developed and Proposed Strip waveguides sensors for minimum wave leakage
Note: Sponsored by LAM Research India
Course project: Introduction to Ultrasonics (ID6022)
- Used Pulse-Echo mode to Measure the Material Property
- Reconstructed Image by Processing Data from Ultrasound Phased Array Probe using MATLAB
Course project: Finite Element Analysis (ME5204)
- Solved plane strain and plane stress problems in MATLAB
- Verified results with the ABAQUS simulation results
Course project: Deep Learning with TensorFlow
- Web-Crawling for the Articles and data cleaning
- Summarized preprocessed article using NLTK framework
Course project: Python Basics
- Model Training using Kaggle dataset
- Hyper Parameter Optimization using Randomized search CV and Grid search CV
- Guru Prakash Sahu, Nishanth Raja, Krishnan Balasubramaniam (IIT Madras) "An apparatus for determining surface temperature of an object and a method thereof" 2022. (Under review)
Application No-202241016778
- Guru Prakash Sahu, Rahil Shaikh (EATON) "Bearing health monitoring using ultrasound method" 2022. (Under review)
- Guru Prakash Sahu, Nishanth Raja, Krishnan Balasubramaniam “Surface temperature mapping of a metal plate using ultrasound-guided wave technique,” Journal of Nondestructive Evaluation, Diagnostics and Prognostics of Engineering Systems, 4(4). 2021
- Guru Prakash Sahu, Nishanth Raja, Krishnan Balasubramaniam “Surface Temperature Mapping of a Metal Plate Using Ultrasound Guided Wave Technique”, presented at the 47th International Annual Review of Progress in Quantitative Non Destructive Evaluation (QNDE-Virtual Conference), August 25-26, 2020, USA.
- Guru Prakash Sahu, Nishanth Raja, Krishnan Balasubramaniam “Distributed Temperature Sensing of Components Using Acoustic Waveguide Sensors ", presented at the Conference and Exhibition on Non-Destructive Evaluation (ISNT-NDE), December 2020, India.
- Guru Prakash Sahu, Ravi Kant, Krishnan Balasubramaniam “Localized skin temperature measurement using two identical ultrasound based waveguides ", presented at the Conference and Exhibition on Non-Destructive Evaluation (ISNT-NDE), December 2019, India.
EATON, Pune
- Developed automation tool (saved ~75% time) for post processing of stress data using Excel VBA and Ansys ACT
- Performed 15+ Linear analysis for structural integrity of differential cases, Lock plates, Cross Shaft.
- Calculated nominal and duty cycle based fatigue life for differential cases for different torque capacity.
- Carried out 10+ Non-Linear strength analysis for fuel valves and other polymer component. And suggested design modifications wherever required for meeting the test requirement.
- Won MCF Filtration hackthon: Out of 90 submitted idea my idea for "Bearing Health monitoring using Ultrasound" was one among 3 selected idea for disclosure filing. (Under Review for Patent filing)
XYMA Analytics, Chennai (Part Time)
- Part of the core team comprising 6 graduate students who collaborated on this startup initiative before its official inception.
- Developing novel ultrasound-based methodologies for robust and reliable process monitoring in the industrial setting.
- Designing the sensor components and conducting Finite Element simulation studies to optimise sensor parameters. Calibrating the sensor for measuring temperatures up to 400ᵒC, with an accuracy of ±0.5ᵒC.
- Also engaged in preparing reference manuals on a simulation study to facilitate training for new employees.
ICSR IIT Madras
- Developed gauge length optimizer for temperature sensor length. This helped in improving accuracy of the temperature sensor.
- I was responsible for coordinate in lab experiment for temperature measurement using ultrasound guided wave technique for project
IIT Madras
Course ME1480: Engineering Drawing
- Tutored a batch of 80 undergraduates in CAD modelling and Engineering drawing.
- Evaluated course work assignment and maintained attendance record.
PSCNOTES.IN
- Developed and Managed a website (www.pscnotes.in) to rank higher in Google search results
- Learnt WordPress and other digital marketing tools
- Used Google Analytics and Ahrefs tool for SEO and content management
Volvo-Eicher Commercial Components, Dewas (M.P)
- Acquainted with Gear heat treatment process and Sealed Quenched Furnace maintenance procedure
- Proposed a method for the collection of oil leakage from Sealed Quenched Furnace
National Thermal Power Corporation (NTPC) Korba (C.G.)
- Acquainted with Coal handling and operation of Thermal Power plant
- Training in Boiler and Turbine machinery
